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Industrial Automation & IoT

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Turnkey Project Solutions

We at Datacon provide solutions for Industrial Automation and Process Control domain over a wide spectrum of industries. Our team, with its rich experience across varied technologies and industries are the best in providing turnkey project solutions. The solution includes but it not limited to the following:

  1. Project Management.
  2. Design, coding, testing and commissioning in MES, PLC, DCS, AC Drives and HMI/SCADA
  3. Creating the documents for process automation design, namely, User Requirement Specifications (URS), Functional Design Specifications (FDS), Instrument Specifications, Instrument Hook up drawings, Cable Schedule, Cable Termination documents, I/O list, PLC sizing, FAT reports, SAT Reports, User Manuals,etc.
  4. Reviewing & approving all documents related to process, software and programs created by process automation suppliers (e.g., SLDs, P&IDs, PFDs, etc.)
  5. Integration of real time and historical process data, alarm management, event management.
  6. Preparation of PLC/DCS/RTU and SCADA System BOM.
  7. Selection and sizing of PLC/DCS/RTU and SCADA System.
  8. Preparation of Functional Design Specification document.
  9. Preparation of Operational Philosophy document.
  10. Preparation of Panel GA drawings for PLC/DCS/RTU system.
  11. Fabrication, supply and erection of PLC/DCS/RTU control panels (complete with PLC/DCS/RTU and associated control and power systems wired up) at project site.
  12. Design and development of process control logic on PLC/DCS/RTU programming software platform.
  13. Design of GUI on SCADA software platform.
  14. Programming and commissioning of AC Drives and Servo Drives (for motion control applications).
  15. Interfacing of AC Drives with PLC/DCS/RTU and SCADA System for integrated intelligent automation solution.
  16. Testing of the developed system (FAT and SAT).
  17. Interfacing of the PLC/DCS/RTU and SCADA Systems with field instruments/energy meters and other third party devices/software over OPC for optimum process control, smart data visualization, data management and data analysis.
  18. Interfacing of the Level-0 and Level-1 and Lvevel-1 and Level-2 platforms on any and every standard communication protocol like MODBUS, PROFIBUS, ETHERNET/TCP-IP, HART, DEVICE-NET, FOUNDATION FIELDBUS, etc..
  19. IO Loop testing.
  20. Commissioning of Level-1 and Level-2 Systems.
  21. Alarm and Fault management.
  22. Real time and History data trending.
  23. Report Management from SCADA System and other dedicated reporting software.
  24. Database management, Event Management and interface for data storage and archival from SCADA System.
  25. Interfacing Level-2 information with Level–3 (MES) and Enterprise Levels for business decisions.
  26. Project consultancy from concept to commissioning and AMC jobs.

We at DATACON, have started with primary focus on the following industries, integrating and delivering solutions based on IoT closely tied to existing infrastructure and business processes.

A. TELECOM
B. CONSTRUCTION

The reasons behind choosing these two industries are the following:

1. Very limited tools available to access onsite data from remote locations.
2. Increased dependency on manpower for gathering on-site information.
3. Continuous threat of thefts.
4. Data management challenges.
5. Poor asset management and utilization, leading to increased cost and low productivity.

Our offerings in IoT:

  • Engineering – Design, configuration and commissioning of Battery Chargers, Battery Monitoring Units and Energy Meters for BTS.
  • Data Integration – Design, configuration and commissioning of IoT solutions for single window analysis and decision making of remote asset data.
  • Device Integration – Remote monitoring & control of assets over GSM/GPRS enabled devices, control hardware and cloud web service through secured data tunnel.
  • Device Integration – Remote monitoring & control of assets over GSM/GPRS enabled devices, control hardware and cloud web service through secured data tunnel.
  • Asset Management – View and analyze the performance, utilization and service of DG Sets, Metering Stations, Battery Charges, Battery Monitoring Units and Construction equipments.
  • Customized Solutions – Intelligent monitoring and control solutions to cater to end user challenges and needs.